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515.0 Aluminum vs. Automotive Malleable Cast Iron

515.0 aluminum belongs to the aluminum alloys classification, while automotive malleable cast iron belongs to the iron alloys. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
180
Elongation at Break, % 10
1.0 to 10
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
70
Tensile Strength: Ultimate (UTS), MPa 280
350 to 720

Thermal Properties

Latent Heat of Fusion, J/g 470
260
Melting Completion (Liquidus), °C 620
1410
Melting Onset (Solidus), °C 620
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
14

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.6
7.6
Embodied Carbon, kg CO2/kg material 8.4
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1120
45

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 30
13 to 26
Strength to Weight: Bending, points 36
14 to 24
Thermal Shock Resistance, points 13
9.9 to 21

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
2.2 to 2.9
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 1.3
93.6 to 96.7
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0.15 to 1.3
Phosphorus (P), % 0
0.020 to 0.15
Silicon (Si), % 0.5 to 10
0.9 to 1.9
Sulfur (S), % 0
0.020 to 0.2
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0