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515.0 Aluminum vs. Grade 250 Maraging Steel

515.0 aluminum belongs to the aluminum alloys classification, while grade 250 maraging steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is grade 250 maraging steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 10
7.3 to 17
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 26
75
Shear Strength, MPa 190
600 to 1060
Tensile Strength: Ultimate (UTS), MPa 280
970 to 1800

Thermal Properties

Latent Heat of Fusion, J/g 470
270
Melting Completion (Liquidus), °C 620
1480
Melting Onset (Solidus), °C 620
1430
Specific Heat Capacity, J/kg-K 900
450
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
32
Density, g/cm3 2.6
8.2
Embodied Carbon, kg CO2/kg material 8.4
4.9
Embodied Energy, MJ/kg 150
65
Embodied Water, L/kg 1120
140

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
23
Strength to Weight: Axial, points 30
33 to 61
Strength to Weight: Bending, points 36
26 to 40
Thermal Shock Resistance, points 13
29 to 54

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0.050 to 0.15
Boron (B), % 0
0 to 0.0030
Calcium (Ca), % 0
0 to 0.050
Carbon (C), % 0
0 to 0.030
Cobalt (Co), % 0
7.0 to 8.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 1.3
66.3 to 71.1
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0 to 0.1
Molybdenum (Mo), % 0
4.6 to 5.2
Nickel (Ni), % 0
17 to 19
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0.5 to 10
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
0.3 to 0.5
Zinc (Zn), % 0 to 0.1
0
Zirconium (Zr), % 0
0 to 0.020
Residuals, % 0 to 0.15
0