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515.0 Aluminum vs. SAE-AISI 1151 Steel

515.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1151 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is SAE-AISI 1151 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 10
11 to 17
Fatigue Strength, MPa 130
260 to 410
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 190
430 to 480
Tensile Strength: Ultimate (UTS), MPa 280
710 to 800

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 620
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1120
46

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 30
25 to 28
Strength to Weight: Bending, points 36
22 to 24
Thermal Shock Resistance, points 13
22 to 25

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
0.48 to 0.55
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 1.3
98.3 to 98.7
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0.7 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.5 to 10
0
Sulfur (S), % 0
0.080 to 0.13
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0