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515.0 Aluminum vs. SAE-AISI M46 Steel

515.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI M46 steel belongs to the iron alloys. There are 19 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is SAE-AISI M46 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 280
800 to 2300

Thermal Properties

Latent Heat of Fusion, J/g 470
270
Melting Completion (Liquidus), °C 620
1540
Melting Onset (Solidus), °C 620
1500
Specific Heat Capacity, J/kg-K 900
450
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
33
Density, g/cm3 2.6
8.1
Embodied Carbon, kg CO2/kg material 8.4
12
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1120
150

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 30
27 to 78
Strength to Weight: Bending, points 36
24 to 48
Thermal Shock Resistance, points 13
25 to 71

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
1.2 to 1.3
Chromium (Cr), % 0
3.7 to 4.2
Cobalt (Co), % 0
7.8 to 8.8
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 1.3
70 to 73.8
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0.2 to 0.4
Molybdenum (Mo), % 0
8.0 to 8.5
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.5 to 10
0.4 to 0.65
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
1.9 to 2.2
Vanadium (V), % 0
3.0 to 3.3
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0