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515.0 Aluminum vs. SAE-AISI S1 Steel

515.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI S1 steel belongs to the iron alloys. There are 19 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is SAE-AISI S1 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 280
690 to 1840

Thermal Properties

Latent Heat of Fusion, J/g 470
260
Melting Completion (Liquidus), °C 620
1500
Melting Onset (Solidus), °C 620
1450
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 23
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 8.4
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1120
56

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 30
24 to 64
Strength to Weight: Bending, points 36
22 to 42
Thermal Shock Resistance, points 13
21 to 56

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
0.4 to 0.55
Chromium (Cr), % 0
1.0 to 1.8
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 1.3
91.6 to 96.7
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0.1 to 0.4
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.5 to 10
0.15 to 1.2
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
1.5 to 3.0
Vanadium (V), % 0
0.15 to 0.3
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0