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515.0 Aluminum vs. SAE-AISI S4 Steel

515.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI S4 steel belongs to the iron alloys. There are 19 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is SAE-AISI S4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 280
670 to 2140

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Melting Completion (Liquidus), °C 620
1430
Melting Onset (Solidus), °C 620
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.2
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.4
2.0
Embodied Energy, MJ/kg 150
29
Embodied Water, L/kg 1120
48

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 30
24 to 77
Strength to Weight: Bending, points 36
22 to 48
Thermal Shock Resistance, points 13
20 to 65

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
0.5 to 0.65
Chromium (Cr), % 0
0.1 to 0.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 1.3
95.2 to 96.9
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0.6 to 1.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.5 to 10
1.8 to 2.3
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0.15 to 0.35
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0