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515.0 Aluminum vs. S38815 Stainless Steel

515.0 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 10
34
Fatigue Strength, MPa 130
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 190
410
Tensile Strength: Ultimate (UTS), MPa 280
610

Thermal Properties

Latent Heat of Fusion, J/g 470
370
Maximum Temperature: Mechanical, °C 170
860
Melting Completion (Liquidus), °C 620
1360
Melting Onset (Solidus), °C 620
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 23
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 8.4
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1120
140

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 30
22
Strength to Weight: Bending, points 36
21
Thermal Shock Resistance, points 13
15

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
13 to 15
Copper (Cu), % 0 to 0.2
0.75 to 1.5
Iron (Fe), % 0 to 1.3
56.1 to 67
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.5 to 10
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0