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515.0 Aluminum vs. S40930 Stainless Steel

515.0 aluminum belongs to the aluminum alloys classification, while S40930 stainless steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is S40930 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 10
23
Fatigue Strength, MPa 130
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 190
270
Tensile Strength: Ultimate (UTS), MPa 280
430

Thermal Properties

Latent Heat of Fusion, J/g 470
270
Maximum Temperature: Mechanical, °C 170
710
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 620
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
10

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.5
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.4
2.3
Embodied Energy, MJ/kg 150
32
Embodied Water, L/kg 1120
94

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 30
16
Strength to Weight: Bending, points 36
16
Thermal Shock Resistance, points 13
16

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
10.5 to 11.7
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 1.3
84.7 to 89.4
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0.080 to 0.75
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.5 to 10
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0
0.050 to 0.2
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0