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515.0 Aluminum vs. S66286 Stainless Steel

515.0 aluminum belongs to the aluminum alloys classification, while S66286 stainless steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is S66286 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 10
17 to 40
Fatigue Strength, MPa 130
240 to 410
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
75
Shear Strength, MPa 190
420 to 630
Tensile Strength: Ultimate (UTS), MPa 280
620 to 1020

Thermal Properties

Latent Heat of Fusion, J/g 470
300
Maximum Temperature: Mechanical, °C 170
920
Melting Completion (Liquidus), °C 620
1430
Melting Onset (Solidus), °C 620
1370
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 23
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
26
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 8.4
6.0
Embodied Energy, MJ/kg 150
87
Embodied Water, L/kg 1120
170

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 30
22 to 36
Strength to Weight: Bending, points 36
20 to 28
Thermal Shock Resistance, points 13
13 to 22

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0 to 0.35
Boron (B), % 0
0.0010 to 0.010
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
13.5 to 16
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 1.3
49.1 to 59.5
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0 to 2.0
Molybdenum (Mo), % 0
1.0 to 1.5
Nickel (Ni), % 0
24 to 27
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.5 to 10
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
1.9 to 2.4
Vanadium (V), % 0
0.1 to 0.5
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0