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515.0 Aluminum vs. Zamak 5

515.0 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 23 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
87
Elongation at Break, % 10
6.3
Fatigue Strength, MPa 130
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 190
260
Tensile Strength: Ultimate (UTS), MPa 280
330

Thermal Properties

Latent Heat of Fusion, J/g 470
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 620
390
Melting Onset (Solidus), °C 620
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Expansion, µm/m-K 23
27

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
6.4
Embodied Carbon, kg CO2/kg material 8.4
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1120
380

Common Calculations

Stiffness to Weight: Axial, points 15
7.5
Stiffness to Weight: Bending, points 52
23
Strength to Weight: Axial, points 30
14
Strength to Weight: Bending, points 36
16
Thermal Shock Resistance, points 13
9.9

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.2
0.7 to 1.3
Iron (Fe), % 0 to 1.3
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 2.5 to 4.0
0.025 to 0.080
Manganese (Mn), % 0.4 to 0.6
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0.5 to 10
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0 to 0.1
94.3 to 95.7
Residuals, % 0 to 0.15
0