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5154 Aluminum vs. 6063 Aluminum

Both 5154 aluminum and 6063 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5154 aluminum and the bottom bar is 6063 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 3.4 to 20
7.3 to 21
Fatigue Strength, MPa 100 to 160
39 to 95
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 210
70 to 190
Tensile Strength: Ultimate (UTS), MPa 240 to 360
110 to 300
Tensile Strength: Yield (Proof), MPa 94 to 270
49 to 270

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 590
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
190 to 220
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
49 to 58
Electrical Conductivity: Equal Weight (Specific), % IACS 110
160 to 190

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Calomel Potential, mV -770
-740
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 39
13 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 64 to 540
18 to 540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 25 to 37
11 to 31
Strength to Weight: Bending, points 32 to 42
18 to 37
Thermal Diffusivity, mm2/s 52
79 to 89
Thermal Shock Resistance, points 10 to 16
4.8 to 13

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
97.5 to 99.4
Chromium (Cr), % 0.15 to 0.35
0 to 0.1
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0 to 0.35
Magnesium (Mg), % 3.1 to 3.9
0.45 to 0.9
Manganese (Mn), % 0 to 0.1
0 to 0.1
Silicon (Si), % 0 to 0.25
0.2 to 0.6
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.2
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants