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5154-O Aluminum vs. 6063-O Aluminum

Both 5154-O aluminum and 6063-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5154-O aluminum and the bottom bar is 6063-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 58
25
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 20
21
Fatigue Strength, MPa 120
55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150
70
Tensile Strength: Ultimate (UTS), MPa 240
110
Tensile Strength: Yield (Proof), MPa 94
49

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 590
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
220
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
58
Electrical Conductivity: Equal Weight (Specific), % IACS 110
190

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Calomel Potential, mV -770
-740
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39
19
Resilience: Unit (Modulus of Resilience), kJ/m3 64
18
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 25
11
Strength to Weight: Bending, points 32
18
Thermal Diffusivity, mm2/s 52
89
Thermal Shock Resistance, points 11
4.8

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
97.5 to 99.4
Chromium (Cr), % 0.15 to 0.35
0 to 0.1
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0 to 0.35
Magnesium (Mg), % 3.1 to 3.9
0.45 to 0.9
Manganese (Mn), % 0 to 0.1
0 to 0.1
Silicon (Si), % 0 to 0.25
0.2 to 0.6
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.2
0 to 0.1
Residuals, % 0
0 to 0.15