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5154 Aluminum vs. AWS ER80S-B8

5154 aluminum belongs to the aluminum alloys classification, while AWS ER80S-B8 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5154 aluminum and the bottom bar is AWS ER80S-B8.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 3.4 to 20
19
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Tensile Strength: Ultimate (UTS), MPa 240 to 360
630
Tensile Strength: Yield (Proof), MPa 94 to 270
530

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
26
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
8.1
Electrical Conductivity: Equal Weight (Specific), % IACS 110
9.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
6.5
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1180
89

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 39
120
Resilience: Unit (Modulus of Resilience), kJ/m3 64 to 540
720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 25 to 37
22
Strength to Weight: Bending, points 32 to 42
21
Thermal Diffusivity, mm2/s 52
6.9
Thermal Shock Resistance, points 10 to 16
17

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0.15 to 0.35
8.0 to 10.5
Copper (Cu), % 0 to 0.1
0 to 0.35
Iron (Fe), % 0 to 0.4
85.6 to 90.8
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.1
0.4 to 0.7
Molybdenum (Mo), % 0
0.8 to 1.2
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.25
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0
0 to 0.5