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518.0 Aluminum vs. AWS E2209

518.0 aluminum belongs to the aluminum alloys classification, while AWS E2209 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 518.0 aluminum and the bottom bar is AWS E2209.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 5.0
23
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
79
Tensile Strength: Ultimate (UTS), MPa 310
770

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Melting Completion (Liquidus), °C 620
1440
Melting Onset (Solidus), °C 560
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 98
16
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 81
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
20
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.4
4.0
Embodied Energy, MJ/kg 150
55
Embodied Water, L/kg 1160
170

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 32
27
Strength to Weight: Bending, points 38
24
Thermal Diffusivity, mm2/s 40
4.3
Thermal Shock Resistance, points 14
20

Alloy Composition

Aluminum (Al), % 88.1 to 92.5
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0
21.5 to 23.5
Copper (Cu), % 0 to 0.25
0 to 0.75
Iron (Fe), % 0 to 1.8
58.4 to 66.9
Magnesium (Mg), % 7.5 to 8.5
0
Manganese (Mn), % 0 to 0.35
0.5 to 2.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0 to 0.15
8.5 to 10.5
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.35
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.25
0