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518.0 Aluminum vs. SAE-AISI 1045 Steel

518.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1045 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 518.0 aluminum and the bottom bar is SAE-AISI 1045 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
180 to 190
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 5.0
13 to 18
Fatigue Strength, MPa 140
220 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Shear Strength, MPa 200
380 to 410
Tensile Strength: Ultimate (UTS), MPa 310
620 to 680
Tensile Strength: Yield (Proof), MPa 190
330 to 580

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 98
51
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 81
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.4
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1160
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
84 to 93
Resilience: Unit (Modulus of Resilience), kJ/m3 270
300 to 900
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 32
22 to 24
Strength to Weight: Bending, points 38
21 to 22
Thermal Diffusivity, mm2/s 40
14
Thermal Shock Resistance, points 14
20 to 22

Alloy Composition

Aluminum (Al), % 88.1 to 92.5
0
Carbon (C), % 0
0.43 to 0.5
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 1.8
98.5 to 99
Magnesium (Mg), % 7.5 to 8.5
0
Manganese (Mn), % 0 to 0.35
0.6 to 0.9
Nickel (Ni), % 0 to 0.15
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.35
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.25
0