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518.0 Aluminum vs. S40920 Stainless Steel

518.0 aluminum belongs to the aluminum alloys classification, while S40920 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 518.0 aluminum and the bottom bar is S40920 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
150
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 5.0
22
Fatigue Strength, MPa 140
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
75
Shear Strength, MPa 200
270
Tensile Strength: Ultimate (UTS), MPa 310
430
Tensile Strength: Yield (Proof), MPa 190
190

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
710
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 560
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 98
26
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 81
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
6.5
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.4
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1160
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
78
Resilience: Unit (Modulus of Resilience), kJ/m3 270
97
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 32
15
Strength to Weight: Bending, points 38
16
Thermal Diffusivity, mm2/s 40
6.9
Thermal Shock Resistance, points 14
15

Alloy Composition

Aluminum (Al), % 88.1 to 92.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
10.5 to 11.7
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 1.8
85.1 to 89.4
Magnesium (Mg), % 7.5 to 8.5
0
Manganese (Mn), % 0 to 0.35
0 to 1.0
Nickel (Ni), % 0 to 0.15
0 to 0.5
Niobium (Nb), % 0
0 to 0.1
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.35
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0
0.15 to 0.5
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.25
0