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518.0 Aluminum vs. S45503 Stainless Steel

518.0 aluminum belongs to the aluminum alloys classification, while S45503 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 518.0 aluminum and the bottom bar is S45503 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
410 to 500
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 5.0
4.6 to 6.8
Fatigue Strength, MPa 140
710 to 800
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
75
Shear Strength, MPa 200
940 to 1070
Tensile Strength: Ultimate (UTS), MPa 310
1610 to 1850
Tensile Strength: Yield (Proof), MPa 190
1430 to 1700

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
760
Melting Completion (Liquidus), °C 620
1440
Melting Onset (Solidus), °C 560
1400
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 24
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 9.4
3.4
Embodied Energy, MJ/kg 150
48
Embodied Water, L/kg 1160
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
82 to 110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 32
57 to 65
Strength to Weight: Bending, points 38
39 to 43
Thermal Shock Resistance, points 14
56 to 64

Alloy Composition

Aluminum (Al), % 88.1 to 92.5
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 0 to 0.25
1.5 to 2.5
Iron (Fe), % 0 to 1.8
72.4 to 78.9
Magnesium (Mg), % 7.5 to 8.5
0
Manganese (Mn), % 0 to 0.35
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.15
7.5 to 9.5
Niobium (Nb), % 0
0.1 to 0.5
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.35
0 to 0.2
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0
1.0 to 1.4
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.25
0