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520.0 Aluminum vs. ASTM Grade HI Steel

520.0 aluminum belongs to the aluminum alloys classification, while ASTM grade HI steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 520.0 aluminum and the bottom bar is ASTM grade HI steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
160
Elastic (Young's, Tensile) Modulus, GPa 66
200
Elongation at Break, % 14
11
Fatigue Strength, MPa 55
150
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
79
Tensile Strength: Ultimate (UTS), MPa 330
550
Tensile Strength: Yield (Proof), MPa 170
270

Thermal Properties

Latent Heat of Fusion, J/g 390
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 600
1400
Melting Onset (Solidus), °C 480
1350
Specific Heat Capacity, J/kg-K 910
490
Thermal Conductivity, W/m-K 87
15
Thermal Expansion, µm/m-K 25
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 21
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 72
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
23
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.8
4.1
Embodied Energy, MJ/kg 160
59
Embodied Water, L/kg 1170
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39
52
Resilience: Unit (Modulus of Resilience), kJ/m3 230
180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 35
20
Strength to Weight: Bending, points 41
19
Thermal Diffusivity, mm2/s 37
3.9
Thermal Shock Resistance, points 14
12

Alloy Composition

Aluminum (Al), % 87.9 to 90.5
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0
26 to 30
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.3
46.9 to 59.8
Magnesium (Mg), % 9.5 to 10.6
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
14 to 18
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0