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520.0 Aluminum vs. AWS ER80S-B2

520.0 aluminum belongs to the aluminum alloys classification, while AWS ER80S-B2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 520.0 aluminum and the bottom bar is AWS ER80S-B2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 66
190
Elongation at Break, % 14
21
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
73
Tensile Strength: Ultimate (UTS), MPa 330
620
Tensile Strength: Yield (Proof), MPa 170
540

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 480
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 87
40
Thermal Expansion, µm/m-K 25
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 21
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 72
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.0
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.8
1.6
Embodied Energy, MJ/kg 160
21
Embodied Water, L/kg 1170
54

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39
130
Resilience: Unit (Modulus of Resilience), kJ/m3 230
760
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 35
22
Strength to Weight: Bending, points 41
21
Thermal Diffusivity, mm2/s 37
11
Thermal Shock Resistance, points 14
18

Alloy Composition

Aluminum (Al), % 87.9 to 90.5
0
Carbon (C), % 0
0.070 to 0.12
Chromium (Cr), % 0
1.2 to 1.5
Copper (Cu), % 0 to 0.25
0 to 0.35
Iron (Fe), % 0 to 0.3
95.2 to 97.5
Magnesium (Mg), % 9.5 to 10.6
0
Manganese (Mn), % 0 to 0.15
0.4 to 0.7
Molybdenum (Mo), % 0
0.4 to 0.65
Nickel (Ni), % 0
0 to 0.2
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.25
0.4 to 0.7
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0
0 to 0.5