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520.0 Aluminum vs. AWS ER90S-D2

520.0 aluminum belongs to the aluminum alloys classification, while AWS ER90S-D2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 520.0 aluminum and the bottom bar is AWS ER90S-D2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 66
190
Elongation at Break, % 14
19
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
73
Tensile Strength: Ultimate (UTS), MPa 330
710
Tensile Strength: Yield (Proof), MPa 170
600

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 480
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 87
47
Thermal Expansion, µm/m-K 25
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 21
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 72
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.6
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.8
1.6
Embodied Energy, MJ/kg 160
21
Embodied Water, L/kg 1170
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39
130
Resilience: Unit (Modulus of Resilience), kJ/m3 230
980
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 35
25
Strength to Weight: Bending, points 41
23
Thermal Diffusivity, mm2/s 37
13
Thermal Shock Resistance, points 14
21

Alloy Composition

Aluminum (Al), % 87.9 to 90.5
0
Carbon (C), % 0
0.070 to 0.12
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 0 to 0.3
95.2 to 97.4
Magnesium (Mg), % 9.5 to 10.6
0
Manganese (Mn), % 0 to 0.15
1.6 to 2.1
Molybdenum (Mo), % 0
0.4 to 0.6
Nickel (Ni), % 0
0 to 0.15
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.25
0.5 to 0.8
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0
0 to 0.5