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520.0 Aluminum vs. Zamak 3

520.0 aluminum belongs to the aluminum alloys classification, while Zamak 3 belongs to the zinc alloys. There are 32 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 520.0 aluminum and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75
83
Elastic (Young's, Tensile) Modulus, GPa 66
86
Elongation at Break, % 14
11
Fatigue Strength, MPa 55
48
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 25
33
Shear Strength, MPa 230
210
Tensile Strength: Ultimate (UTS), MPa 330
280
Tensile Strength: Yield (Proof), MPa 170
210

Thermal Properties

Latent Heat of Fusion, J/g 390
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 600
390
Melting Onset (Solidus), °C 480
380
Solidification (Pattern Maker's) Shrinkage, % 0.8
1.2
Specific Heat Capacity, J/kg-K 910
410
Thermal Conductivity, W/m-K 87
110
Thermal Expansion, µm/m-K 25
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 21
27
Electrical Conductivity: Equal Weight (Specific), % IACS 72
38

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.6
6.4
Embodied Carbon, kg CO2/kg material 9.8
3.0
Embodied Energy, MJ/kg 160
57
Embodied Water, L/kg 1170
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39
28
Resilience: Unit (Modulus of Resilience), kJ/m3 230
260
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 52
23
Strength to Weight: Axial, points 35
12
Strength to Weight: Bending, points 41
15
Thermal Diffusivity, mm2/s 37
43
Thermal Shock Resistance, points 14
8.6

Alloy Composition

Aluminum (Al), % 87.9 to 90.5
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.3
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 9.5 to 10.6
0.020 to 0.060
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.25
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
95.3 to 96.5
Residuals, % 0 to 0.15
0