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5254 Aluminum vs. EN 1.0481 Steel

5254 aluminum belongs to the aluminum alloys classification, while EN 1.0481 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is EN 1.0481 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 3.4 to 22
24
Fatigue Strength, MPa 110 to 160
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 150 to 200
330
Tensile Strength: Ultimate (UTS), MPa 240 to 350
510
Tensile Strength: Yield (Proof), MPa 100 to 270
300

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
50
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.2
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1180
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
100
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
230
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 25 to 37
18
Strength to Weight: Bending, points 32 to 41
18
Thermal Diffusivity, mm2/s 52
13
Thermal Shock Resistance, points 10 to 16
16

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0.020 to 0.024
Carbon (C), % 0
0.080 to 0.2
Chromium (Cr), % 0.15 to 0.35
0 to 0.3
Copper (Cu), % 0 to 0.050
0 to 0.3
Iron (Fe), % 0 to 0.45
96.8 to 99
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0.9 to 1.5
Molybdenum (Mo), % 0
0 to 0.080
Nickel (Ni), % 0
0 to 0.3
Niobium (Nb), % 0
0 to 0.020
Nitrogen (N), % 0
0 to 0.012
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.45
0 to 0.4
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.050
0 to 0.030
Vanadium (V), % 0
0 to 0.020
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0