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535.0 Aluminum vs. 7204 Aluminum

Both 535.0 aluminum and 7204 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
70
Elongation at Break, % 10
11 to 13
Fatigue Strength, MPa 70
110 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Shear Strength, MPa 190
130 to 220
Tensile Strength: Ultimate (UTS), MPa 270
220 to 380
Tensile Strength: Yield (Proof), MPa 140
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 390
380
Maximum Temperature: Mechanical, °C 170
210
Melting Completion (Liquidus), °C 630
640
Melting Onset (Solidus), °C 570
520
Specific Heat Capacity, J/kg-K 910
880
Thermal Conductivity, W/m-K 100
150
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
39
Electrical Conductivity: Equal Weight (Specific), % IACS 79
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.9
Embodied Carbon, kg CO2/kg material 9.4
8.4
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1180
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 150
110 to 710
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
47
Strength to Weight: Axial, points 28
21 to 36
Strength to Weight: Bending, points 35
28 to 40
Thermal Diffusivity, mm2/s 42
58
Thermal Shock Resistance, points 12
9.4 to 16

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
90.5 to 94.8
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.050
0 to 0.2
Iron (Fe), % 0 to 0.15
0 to 0.35
Magnesium (Mg), % 6.2 to 7.5
1.0 to 2.0
Manganese (Mn), % 0.1 to 0.25
0.2 to 0.7
Silicon (Si), % 0 to 0.15
0 to 0.3
Titanium (Ti), % 0.1 to 0.25
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15