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535.0 Aluminum vs. ACI-ASTM CA40 Steel

535.0 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CA40 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is ACI-ASTM CA40 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
310
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 10
10
Fatigue Strength, MPa 70
460
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
76
Tensile Strength: Ultimate (UTS), MPa 270
910
Tensile Strength: Yield (Proof), MPa 140
860

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 170
750
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 570
1500
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 100
25
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 79
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.5
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 9.4
2.0
Embodied Energy, MJ/kg 160
28
Embodied Water, L/kg 1180
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
89
Resilience: Unit (Modulus of Resilience), kJ/m3 150
1910
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
33
Strength to Weight: Bending, points 35
27
Thermal Diffusivity, mm2/s 42
6.7
Thermal Shock Resistance, points 12
33

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0.2 to 0.4
Chromium (Cr), % 0
11.5 to 14
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
81.5 to 88.3
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0 to 1.5
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0