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535.0 Aluminum vs. ASTM Grade HP Steel

535.0 aluminum belongs to the aluminum alloys classification, while ASTM grade HP steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is ASTM grade HP steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
140
Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 10
5.1
Fatigue Strength, MPa 70
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
78
Tensile Strength: Ultimate (UTS), MPa 270
490
Tensile Strength: Yield (Proof), MPa 140
260

Thermal Properties

Latent Heat of Fusion, J/g 390
320
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 630
1370
Melting Onset (Solidus), °C 570
1330
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 100
12
Thermal Expansion, µm/m-K 24
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 9.4
5.8
Embodied Energy, MJ/kg 160
82
Embodied Water, L/kg 1180
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
21
Resilience: Unit (Modulus of Resilience), kJ/m3 150
170
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
17
Strength to Weight: Bending, points 35
17
Thermal Diffusivity, mm2/s 42
3.2
Thermal Shock Resistance, points 12
11

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0.35 to 0.75
Chromium (Cr), % 0
24 to 28
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
29.2 to 42.7
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
33 to 37
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0 to 2.5
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0