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535.0 Aluminum vs. ASTM Grade HT Steel

535.0 aluminum belongs to the aluminum alloys classification, while ASTM grade HT steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is ASTM grade HT steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
150
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 10
4.6
Fatigue Strength, MPa 70
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
76
Tensile Strength: Ultimate (UTS), MPa 270
500
Tensile Strength: Yield (Proof), MPa 140
270

Thermal Properties

Latent Heat of Fusion, J/g 390
310
Maximum Temperature: Mechanical, °C 170
1010
Melting Completion (Liquidus), °C 630
1390
Melting Onset (Solidus), °C 570
1340
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 100
12
Thermal Expansion, µm/m-K 24
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 79
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 9.4
5.4
Embodied Energy, MJ/kg 160
76
Embodied Water, L/kg 1180
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
19
Resilience: Unit (Modulus of Resilience), kJ/m3 150
180
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
18
Strength to Weight: Bending, points 35
18
Thermal Diffusivity, mm2/s 42
3.2
Thermal Shock Resistance, points 12
12

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0.35 to 0.75
Chromium (Cr), % 0
15 to 19
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
38.2 to 51.7
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
33 to 37
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0 to 2.5
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0