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535.0 Aluminum vs. AWS BNi-1

535.0 aluminum belongs to the aluminum alloys classification, while AWS BNi-1 belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (14, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is AWS BNi-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
180
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 25
70
Tensile Strength: Ultimate (UTS), MPa 270
450

Thermal Properties

Latent Heat of Fusion, J/g 390
360
Melting Completion (Liquidus), °C 630
1040
Melting Onset (Solidus), °C 570
980
Specific Heat Capacity, J/kg-K 910
500
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 9.4
8.8
Embodied Energy, MJ/kg 160
120
Embodied Water, L/kg 1180
240

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
16
Strength to Weight: Bending, points 35
16
Thermal Shock Resistance, points 12
15

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0 to 0.050
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
2.8 to 3.5
Carbon (C), % 0
0.6 to 0.9
Chromium (Cr), % 0
13 to 15
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
4.0 to 5.0
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0
Nickel (Ni), % 0
69.8 to 75.7
Phosphorus (P), % 0
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 0 to 0.15
4.0 to 5.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0.1 to 0.25
0 to 0.050
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5