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535.0 Aluminum vs. AWS E2594

535.0 aluminum belongs to the aluminum alloys classification, while AWS E2594 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is AWS E2594.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
210
Elongation at Break, % 10
17
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
81
Tensile Strength: Ultimate (UTS), MPa 270
850

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 100
16
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 79
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.4
4.3
Embodied Energy, MJ/kg 160
60
Embodied Water, L/kg 1180
190

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
30
Strength to Weight: Bending, points 35
25
Thermal Diffusivity, mm2/s 42
4.3
Thermal Shock Resistance, points 12
21

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0
24 to 27
Copper (Cu), % 0 to 0.050
0 to 0.75
Iron (Fe), % 0 to 0.15
53.8 to 63.8
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.5 to 2.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0
8.0 to 10.5
Nitrogen (N), % 0
0.2 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0