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535.0 Aluminum vs. AWS ER80S-B2

535.0 aluminum belongs to the aluminum alloys classification, while AWS ER80S-B2 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is AWS ER80S-B2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 10
21
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
73
Tensile Strength: Ultimate (UTS), MPa 270
620
Tensile Strength: Yield (Proof), MPa 140
540

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
40
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 79
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.0
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.4
1.6
Embodied Energy, MJ/kg 160
21
Embodied Water, L/kg 1180
54

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
130
Resilience: Unit (Modulus of Resilience), kJ/m3 150
760
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
22
Strength to Weight: Bending, points 35
21
Thermal Diffusivity, mm2/s 42
11
Thermal Shock Resistance, points 12
18

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0.070 to 0.12
Chromium (Cr), % 0
1.2 to 1.5
Copper (Cu), % 0 to 0.050
0 to 0.35
Iron (Fe), % 0 to 0.15
95.2 to 97.5
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.4 to 0.7
Molybdenum (Mo), % 0
0.4 to 0.65
Nickel (Ni), % 0
0 to 0.2
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.15
0.4 to 0.7
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0
0 to 0.5