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535.0 Aluminum vs. AWS ERNiCrMo-3

535.0 aluminum belongs to the aluminum alloys classification, while AWS ERNiCrMo-3 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is AWS ERNiCrMo-3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 10
34
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
79
Tensile Strength: Ultimate (UTS), MPa 270
870

Thermal Properties

Latent Heat of Fusion, J/g 390
330
Melting Completion (Liquidus), °C 630
1480
Melting Onset (Solidus), °C 570
1430
Specific Heat Capacity, J/kg-K 910
440
Thermal Conductivity, W/m-K 100
11
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
1.3
Electrical Conductivity: Equal Weight (Specific), % IACS 79
1.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
80
Density, g/cm3 2.6
8.6
Embodied Carbon, kg CO2/kg material 9.4
14
Embodied Energy, MJ/kg 160
190
Embodied Water, L/kg 1180
290

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 28
28
Strength to Weight: Bending, points 35
24
Thermal Diffusivity, mm2/s 42
2.8
Thermal Shock Resistance, points 12
25

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0 to 0.4
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
20 to 23
Copper (Cu), % 0 to 0.050
0 to 0.5
Iron (Fe), % 0 to 0.15
0 to 5.0
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 0.5
Molybdenum (Mo), % 0
8.0 to 10
Nickel (Ni), % 0
58 to 68.9
Niobium (Nb), % 0
3.2 to 4.2
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.15
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0.1 to 0.25
0 to 0.4
Residuals, % 0
0 to 0.5