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535.0 Aluminum vs. SAE-AISI 1010 Steel

535.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1010 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is SAE-AISI 1010 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 10
22 to 31
Fatigue Strength, MPa 70
150 to 230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
73
Shear Strength, MPa 190
230 to 250
Tensile Strength: Ultimate (UTS), MPa 270
350 to 400
Tensile Strength: Yield (Proof), MPa 140
190 to 330

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1470
Melting Onset (Solidus), °C 570
1430
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
47
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
12
Electrical Conductivity: Equal Weight (Specific), % IACS 79
14

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 9.4
1.4
Embodied Energy, MJ/kg 160
18
Embodied Water, L/kg 1180
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
82 to 93
Resilience: Unit (Modulus of Resilience), kJ/m3 150
100 to 290
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
12 to 14
Strength to Weight: Bending, points 35
14 to 15
Thermal Diffusivity, mm2/s 42
13
Thermal Shock Resistance, points 12
11 to 13

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0.080 to 0.13
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
99.18 to 99.62
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.3 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0