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535.0 Aluminum vs. SAE-AISI 1065 Steel

535.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1065 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is SAE-AISI 1065 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
210 to 230
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 10
11 to 14
Fatigue Strength, MPa 70
270 to 340
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Shear Strength, MPa 190
430 to 470
Tensile Strength: Ultimate (UTS), MPa 270
710 to 780
Tensile Strength: Yield (Proof), MPa 140
430 to 550

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
51
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
11
Electrical Conductivity: Equal Weight (Specific), % IACS 79
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.4
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1180
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
74 to 90
Resilience: Unit (Modulus of Resilience), kJ/m3 150
490 to 820
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
25 to 28
Strength to Weight: Bending, points 35
23 to 24
Thermal Diffusivity, mm2/s 42
14
Thermal Shock Resistance, points 12
25 to 27

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0.6 to 0.7
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
98.3 to 98.8
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0