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535.0 Aluminum vs. SAE-AISI 1086 Steel

535.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1086 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is SAE-AISI 1086 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
220 to 260
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 10
11
Fatigue Strength, MPa 70
300 to 360
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Shear Strength, MPa 190
450 to 520
Tensile Strength: Ultimate (UTS), MPa 270
760 to 870
Tensile Strength: Yield (Proof), MPa 140
480 to 580

Thermal Properties

Latent Heat of Fusion, J/g 390
240
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
50
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 79
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.4
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 1180
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
79 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 150
610 to 890
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
27 to 31
Strength to Weight: Bending, points 35
24 to 26
Thermal Diffusivity, mm2/s 42
14
Thermal Shock Resistance, points 12
26 to 30

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0.8 to 0.93
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
98.5 to 98.9
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.3 to 0.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0