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535.0 Aluminum vs. S31254 Stainless Steel

535.0 aluminum belongs to the aluminum alloys classification, while S31254 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is S31254 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
190
Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 10
40
Fatigue Strength, MPa 70
290
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
80
Shear Strength, MPa 190
490
Tensile Strength: Ultimate (UTS), MPa 270
720
Tensile Strength: Yield (Proof), MPa 140
330

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 170
1090
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 910
460
Thermal Conductivity, W/m-K 100
14
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 79
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
28
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 9.4
5.5
Embodied Energy, MJ/kg 160
74
Embodied Water, L/kg 1180
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
240
Resilience: Unit (Modulus of Resilience), kJ/m3 150
270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 28
25
Strength to Weight: Bending, points 35
22
Thermal Diffusivity, mm2/s 42
3.8
Thermal Shock Resistance, points 12
15

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0
19.5 to 20.5
Copper (Cu), % 0 to 0.050
0.5 to 1.0
Iron (Fe), % 0 to 0.15
51.4 to 56.3
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 1.0
Molybdenum (Mo), % 0
6.0 to 6.5
Nickel (Ni), % 0
17.5 to 18.5
Nitrogen (N), % 0
0.18 to 0.22
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.15
0 to 0.8
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0