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535.0 Aluminum vs. S32803 Stainless Steel

535.0 aluminum belongs to the aluminum alloys classification, while S32803 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is S32803 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
210
Elastic (Young's, Tensile) Modulus, GPa 67
210
Elongation at Break, % 10
18
Fatigue Strength, MPa 70
350
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
81
Shear Strength, MPa 190
420
Tensile Strength: Ultimate (UTS), MPa 270
680
Tensile Strength: Yield (Proof), MPa 140
560

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 630
1450
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 100
16
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 79
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 9.4
3.7
Embodied Energy, MJ/kg 160
53
Embodied Water, L/kg 1180
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
120
Resilience: Unit (Modulus of Resilience), kJ/m3 150
760
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
25
Strength to Weight: Bending, points 35
22
Thermal Diffusivity, mm2/s 42
4.4
Thermal Shock Resistance, points 12
22

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0
28 to 29
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
62.9 to 67.1
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 0.5
Molybdenum (Mo), % 0
1.8 to 2.5
Nickel (Ni), % 0
3.0 to 4.0
Niobium (Nb), % 0
0.15 to 0.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.15
0 to 0.55
Sulfur (S), % 0
0 to 0.0035
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0