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535.0 Aluminum vs. S38815 Stainless Steel

535.0 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
190
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 10
34
Fatigue Strength, MPa 70
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
74
Shear Strength, MPa 190
410
Tensile Strength: Ultimate (UTS), MPa 270
610
Tensile Strength: Yield (Proof), MPa 140
290

Thermal Properties

Latent Heat of Fusion, J/g 390
370
Maximum Temperature: Mechanical, °C 170
860
Melting Completion (Liquidus), °C 630
1360
Melting Onset (Solidus), °C 570
1310
Specific Heat Capacity, J/kg-K 910
500
Thermal Expansion, µm/m-K 24
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 9.4
3.8
Embodied Energy, MJ/kg 160
54
Embodied Water, L/kg 1180
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
170
Resilience: Unit (Modulus of Resilience), kJ/m3 150
220
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
22
Strength to Weight: Bending, points 35
21
Thermal Shock Resistance, points 12
15

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0 to 0.3
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
13 to 15
Copper (Cu), % 0 to 0.050
0.75 to 1.5
Iron (Fe), % 0 to 0.15
56.1 to 67
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0