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535.0 Aluminum vs. S46800 Stainless Steel

535.0 aluminum belongs to the aluminum alloys classification, while S46800 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is S46800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
180
Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 10
25
Fatigue Strength, MPa 70
160
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Shear Strength, MPa 190
300
Tensile Strength: Ultimate (UTS), MPa 270
470
Tensile Strength: Yield (Proof), MPa 140
230

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Mechanical, °C 170
920
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 100
23
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.8
Electrical Conductivity: Equal Weight (Specific), % IACS 79
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 9.4
2.6
Embodied Energy, MJ/kg 160
37
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
98
Resilience: Unit (Modulus of Resilience), kJ/m3 150
130
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
17
Strength to Weight: Bending, points 35
18
Thermal Diffusivity, mm2/s 42
6.1
Thermal Shock Resistance, points 12
16

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
18 to 20
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
76.5 to 81.8
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0.1 to 0.6
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.1 to 0.25
0.070 to 0.3
Residuals, % 0 to 0.15
0