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5454-O Aluminum vs. 6063-O Aluminum

Both 5454-O aluminum and 6063-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a very high 97% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5454-O aluminum and the bottom bar is 6063-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 61
25
Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 17
21
Fatigue Strength, MPa 110
55
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 160
70
Tensile Strength: Ultimate (UTS), MPa 240
110
Tensile Strength: Yield (Proof), MPa 100
49

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 600
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
220
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
58
Electrical Conductivity: Equal Weight (Specific), % IACS 110
190

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.6
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 34
19
Resilience: Unit (Modulus of Resilience), kJ/m3 77
18
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 25
11
Strength to Weight: Bending, points 32
18
Thermal Diffusivity, mm2/s 55
89
Thermal Shock Resistance, points 11
4.8

Alloy Composition

Aluminum (Al), % 94.5 to 97.1
97.5 to 99.4
Chromium (Cr), % 0.050 to 0.2
0 to 0.1
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0 to 0.35
Magnesium (Mg), % 2.4 to 3.0
0.45 to 0.9
Manganese (Mn), % 0.5 to 1.0
0 to 0.1
Silicon (Si), % 0 to 0.25
0.2 to 0.6
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.1
Residuals, % 0
0 to 0.15