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5456 Aluminum vs. EN 1.4594 Stainless Steel

5456 aluminum belongs to the aluminum alloys classification, while EN 1.4594 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is EN 1.4594 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 11 to 18
11 to 17
Fatigue Strength, MPa 130 to 210
490 to 620
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 190 to 210
620 to 700
Tensile Strength: Ultimate (UTS), MPa 320 to 340
1020 to 1170
Tensile Strength: Yield (Proof), MPa 150 to 250
810 to 1140

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Corrosion, °C 65
450
Maximum Temperature: Mechanical, °C 190
820
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 120
16
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 97
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 9.0
3.2
Embodied Energy, MJ/kg 150
45
Embodied Water, L/kg 1170
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
110 to 190
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
1660 to 3320
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 33 to 35
36 to 41
Strength to Weight: Bending, points 38 to 40
29 to 31
Thermal Diffusivity, mm2/s 48
4.4
Thermal Shock Resistance, points 14 to 15
34 to 39

Alloy Composition

Aluminum (Al), % 92 to 94.8
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0.050 to 0.2
13 to 15
Copper (Cu), % 0 to 0.1
1.2 to 2.0
Iron (Fe), % 0 to 0.4
72.6 to 79.5
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0 to 1.0
Molybdenum (Mo), % 0
1.2 to 2.0
Nickel (Ni), % 0
5.0 to 6.0
Niobium (Nb), % 0
0.15 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0