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5456 Aluminum vs. EN 1.4596 Stainless Steel

5456 aluminum belongs to the aluminum alloys classification, while EN 1.4596 stainless steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is EN 1.4596 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 320 to 340
1030 to 1600

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Corrosion, °C 65
450
Maximum Temperature: Mechanical, °C 190
790
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 24
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 9.0
3.5
Embodied Energy, MJ/kg 150
48
Embodied Water, L/kg 1170
130

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 33 to 35
36 to 56
Strength to Weight: Bending, points 38 to 40
29 to 39
Thermal Shock Resistance, points 14 to 15
35 to 54

Alloy Composition

Aluminum (Al), % 92 to 94.8
0.8 to 1.1
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0.050 to 0.2
11.5 to 12.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
73.4 to 76.4
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0 to 0.1
Molybdenum (Mo), % 0
1.9 to 2.2
Nickel (Ni), % 0
9.2 to 10.2
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.25
0 to 0.1
Sulfur (S), % 0
0 to 0.0050
Titanium (Ti), % 0 to 0.2
0.28 to 0.4
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0