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5457 Aluminum vs. AWS ENi-1

5457 aluminum belongs to the aluminum alloys classification, while AWS ENi-1 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is AWS ENi-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
180
Elongation at Break, % 6.0 to 22
22
Poisson's Ratio 0.33
0.31
Shear Modulus, GPa 26
69
Tensile Strength: Ultimate (UTS), MPa 130 to 210
470

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Melting Completion (Liquidus), °C 660
1360
Melting Onset (Solidus), °C 630
1310
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 180
73
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
19
Electrical Conductivity: Equal Weight (Specific), % IACS 150
19

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
60
Density, g/cm3 2.7
8.7
Embodied Carbon, kg CO2/kg material 8.4
11
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
230

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 50
22
Strength to Weight: Axial, points 13 to 21
15
Strength to Weight: Bending, points 21 to 28
15
Thermal Diffusivity, mm2/s 72
19
Thermal Shock Resistance, points 5.7 to 9.0
17

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
0 to 1.0
Carbon (C), % 0
0 to 0.1
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.1
0 to 0.75
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 0.75
Nickel (Ni), % 0
92 to 99
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.080
0 to 1.3
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0
1.0 to 4.0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0
0 to 0.5