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5457 Aluminum vs. C61400 Bronze

5457 aluminum belongs to the aluminum alloys classification, while C61400 bronze belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C61400 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 6.0 to 22
34 to 40
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
43
Shear Strength, MPa 85 to 130
370 to 380
Tensile Strength: Ultimate (UTS), MPa 130 to 210
540 to 570
Tensile Strength: Yield (Proof), MPa 50 to 190
220 to 270

Thermal Properties

Latent Heat of Fusion, J/g 400
220
Maximum Temperature: Mechanical, °C 180
220
Melting Completion (Liquidus), °C 660
1050
Melting Onset (Solidus), °C 630
1040
Specific Heat Capacity, J/kg-K 900
420
Thermal Conductivity, W/m-K 180
67
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
14
Electrical Conductivity: Equal Weight (Specific), % IACS 150
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
28
Density, g/cm3 2.7
8.5
Embodied Carbon, kg CO2/kg material 8.4
3.0
Embodied Energy, MJ/kg 160
48
Embodied Water, L/kg 1190
360

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
160 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
210 to 310
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
19
Strength to Weight: Axial, points 13 to 21
18 to 19
Strength to Weight: Bending, points 21 to 28
17 to 18
Thermal Diffusivity, mm2/s 72
19
Thermal Shock Resistance, points 5.7 to 9.0
18 to 20

Alloy Composition

Aluminum (Al), % 97.8 to 99.05
6.0 to 8.0
Copper (Cu), % 0 to 0.2
86 to 92.5
Iron (Fe), % 0 to 0.1
1.5 to 3.5
Lead (Pb), % 0
0 to 0.010
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 1.0
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 0 to 0.080
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 1.0
Residuals, % 0
0 to 0.5