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6060 Aluminum vs. Monel 400

6060 aluminum belongs to the aluminum alloys classification, while Monel 400 belongs to the nickel alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6060 aluminum and the bottom bar is Monel 400.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
160
Elongation at Break, % 9.0 to 16
20 to 40
Fatigue Strength, MPa 37 to 70
230 to 290
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
62
Shear Strength, MPa 86 to 130
370 to 490
Tensile Strength: Ultimate (UTS), MPa 140 to 220
540 to 780
Tensile Strength: Yield (Proof), MPa 71 to 170
210 to 590

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 160
1000
Melting Completion (Liquidus), °C 660
1350
Melting Onset (Solidus), °C 610
1300
Specific Heat Capacity, J/kg-K 900
430
Thermal Conductivity, W/m-K 210
23
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 54
3.3
Electrical Conductivity: Equal Weight (Specific), % IACS 180
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Calomel Potential, mV -710
-80
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 8.3
7.9
Embodied Energy, MJ/kg 150
110
Embodied Water, L/kg 1190
250

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 24
140 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 37 to 210
140 to 1080
Stiffness to Weight: Axial, points 14
10
Stiffness to Weight: Bending, points 50
21
Strength to Weight: Axial, points 14 to 23
17 to 25
Strength to Weight: Bending, points 22 to 30
17 to 21
Thermal Diffusivity, mm2/s 85
6.1
Thermal Shock Resistance, points 6.3 to 9.9
17 to 25

Alloy Composition

Aluminum (Al), % 97.9 to 99.3
0
Carbon (C), % 0
0 to 0.3
Chromium (Cr), % 0 to 0.050
0
Copper (Cu), % 0 to 0.1
28 to 34
Iron (Fe), % 0.1 to 0.3
0 to 2.5
Magnesium (Mg), % 0.35 to 0.6
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Nickel (Ni), % 0
63 to 72
Silicon (Si), % 0.3 to 0.6
0 to 0.5
Sulfur (S), % 0
0 to 0.024
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0