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6061-O Aluminum vs. Annealed SAE-AISI S1

6061-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI S1 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6061-O aluminum and the bottom bar is annealed SAE-AISI S1.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 33
210
Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 20
19
Fatigue Strength, MPa 61
270
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 84
430
Tensile Strength: Ultimate (UTS), MPa 130
690
Tensile Strength: Yield (Proof), MPa 76
390

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Melting Completion (Liquidus), °C 650
1500
Melting Onset (Solidus), °C 580
1450
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 170
41
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.3
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1180
56

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
110
Resilience: Unit (Modulus of Resilience), kJ/m3 42
400
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13
24
Strength to Weight: Bending, points 21
22
Thermal Diffusivity, mm2/s 68
11
Thermal Shock Resistance, points 5.7
21

Alloy Composition

Aluminum (Al), % 95.9 to 98.6
0
Carbon (C), % 0
0.4 to 0.55
Chromium (Cr), % 0.040 to 0.35
1.0 to 1.8
Copper (Cu), % 0.15 to 0.4
0 to 0.25
Iron (Fe), % 0 to 0.7
91.6 to 96.7
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0.1 to 0.4
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.4 to 0.8
0.15 to 1.2
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Tungsten (W), % 0
1.5 to 3.0
Vanadium (V), % 0
0.15 to 0.3
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0