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6063-O Aluminum vs. Annealed SAE-AISI D4

6063-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI D4 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063-O aluminum and the bottom bar is annealed SAE-AISI D4.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 25
230
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 21
15
Fatigue Strength, MPa 55
310
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
74
Shear Strength, MPa 70
460
Tensile Strength: Ultimate (UTS), MPa 110
760
Tensile Strength: Yield (Proof), MPa 49
470

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 620
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 220
31
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 58
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 190
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
3.3
Embodied Energy, MJ/kg 150
49
Embodied Water, L/kg 1190
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
100
Resilience: Unit (Modulus of Resilience), kJ/m3 18
590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11
27
Strength to Weight: Bending, points 18
24
Thermal Diffusivity, mm2/s 89
8.3
Thermal Shock Resistance, points 4.8
23

Alloy Composition

Aluminum (Al), % 97.5 to 99.4
0
Carbon (C), % 0
2.1 to 2.4
Chromium (Cr), % 0 to 0.1
11 to 13
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.35
80.6 to 86.3
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.2 to 0.6
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0