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6063-O Aluminum vs. Annealed SAE-AISI D7

6063-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI D7 belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063-O aluminum and the bottom bar is annealed SAE-AISI D7.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 25
240
Elastic (Young's, Tensile) Modulus, GPa 68
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 110
800

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 620
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 220
27
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.3
11
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1190
130

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11
29
Strength to Weight: Bending, points 18
25
Thermal Diffusivity, mm2/s 89
7.4
Thermal Shock Resistance, points 4.8
27

Alloy Composition

Aluminum (Al), % 97.5 to 99.4
0
Carbon (C), % 0
2.2 to 2.5
Chromium (Cr), % 0 to 0.1
11.5 to 13.5
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.35
76.6 to 81.9
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.2 to 0.6
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0
3.8 to 4.4
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0