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6063-O Aluminum vs. Annealed S35000 Stainless Steel

6063-O aluminum belongs to the aluminum alloys classification, while annealed S35000 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 6063-O aluminum and the bottom bar is annealed S35000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 21
14
Fatigue Strength, MPa 55
380
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 70
950
Tensile Strength: Ultimate (UTS), MPa 110
1570
Tensile Strength: Yield (Proof), MPa 49
660

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 160
900
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 620
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 220
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 58
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 190
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
3.2
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1190
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
170
Resilience: Unit (Modulus of Resilience), kJ/m3 18
1070
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11
56
Strength to Weight: Bending, points 18
38
Thermal Diffusivity, mm2/s 89
4.4
Thermal Shock Resistance, points 4.8
51

Alloy Composition

Aluminum (Al), % 97.5 to 99.4
0
Carbon (C), % 0
0.070 to 0.11
Chromium (Cr), % 0 to 0.1
16 to 17
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.35
72.7 to 76.9
Magnesium (Mg), % 0.45 to 0.9
0
Manganese (Mn), % 0 to 0.1
0.5 to 1.3
Molybdenum (Mo), % 0
2.5 to 3.2
Nickel (Ni), % 0
4.0 to 5.0
Nitrogen (N), % 0
0.070 to 0.13
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.2 to 0.6
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0