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6063A Aluminum vs. Grade 25 Titanium

6063A aluminum belongs to the aluminum alloys classification, while grade 25 titanium belongs to the titanium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 6063A aluminum and the bottom bar is grade 25 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 6.7 to 18
11
Fatigue Strength, MPa 53 to 80
550
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
40
Shear Strength, MPa 78 to 150
600
Tensile Strength: Ultimate (UTS), MPa 130 to 260
1000
Tensile Strength: Yield (Proof), MPa 55 to 200
940

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 160
340
Melting Completion (Liquidus), °C 640
1610
Melting Onset (Solidus), °C 620
1560
Specific Heat Capacity, J/kg-K 900
560
Thermal Conductivity, W/m-K 200
7.1
Thermal Expansion, µm/m-K 23
9.6

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 49 to 54
1.0
Electrical Conductivity: Equal Weight (Specific), % IACS 160 to 180
2.0

Otherwise Unclassified Properties

Density, g/cm3 2.7
4.5
Embodied Carbon, kg CO2/kg material 8.3
43
Embodied Energy, MJ/kg 150
700
Embodied Water, L/kg 1190
320

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 21
110
Resilience: Unit (Modulus of Resilience), kJ/m3 22 to 280
4220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
35
Strength to Weight: Axial, points 13 to 26
62
Strength to Weight: Bending, points 21 to 33
50
Thermal Diffusivity, mm2/s 83
2.8
Thermal Shock Resistance, points 5.6 to 11
71

Alloy Composition

Aluminum (Al), % 97.5 to 99
5.5 to 6.8
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.050
0
Copper (Cu), % 0 to 0.1
0
Hydrogen (H), % 0
0 to 0.013
Iron (Fe), % 0.15 to 0.35
0 to 0.4
Magnesium (Mg), % 0.6 to 0.9
0
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0.3 to 0.8
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.2
Palladium (Pd), % 0
0.040 to 0.080
Silicon (Si), % 0.3 to 0.6
0
Titanium (Ti), % 0 to 0.1
86.7 to 90.6
Vanadium (V), % 0
3.5 to 4.5
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0
0 to 0.4