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6065 Aluminum vs. Grade 25 Titanium

6065 aluminum belongs to the aluminum alloys classification, while grade 25 titanium belongs to the titanium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 6065 aluminum and the bottom bar is grade 25 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 4.5 to 11
11
Fatigue Strength, MPa 96 to 110
550
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
40
Shear Strength, MPa 190 to 230
600
Tensile Strength: Ultimate (UTS), MPa 310 to 400
1000
Tensile Strength: Yield (Proof), MPa 270 to 380
940

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
340
Melting Completion (Liquidus), °C 640
1610
Melting Onset (Solidus), °C 590
1560
Specific Heat Capacity, J/kg-K 890
560
Thermal Conductivity, W/m-K 170
7.1
Thermal Expansion, µm/m-K 23
9.6

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
1.0
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.0

Otherwise Unclassified Properties

Density, g/cm3 2.8
4.5
Embodied Carbon, kg CO2/kg material 8.4
43
Embodied Energy, MJ/kg 150
700
Embodied Water, L/kg 1200
320

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 17 to 34
110
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 1040
4220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
35
Strength to Weight: Axial, points 31 to 40
62
Strength to Weight: Bending, points 36 to 43
50
Thermal Diffusivity, mm2/s 67
2.8
Thermal Shock Resistance, points 14 to 18
71

Alloy Composition

Aluminum (Al), % 94.4 to 98.2
5.5 to 6.8
Bismuth (Bi), % 0.5 to 1.5
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0.15 to 0.4
0
Hydrogen (H), % 0
0 to 0.013
Iron (Fe), % 0 to 0.7
0 to 0.4
Lead (Pb), % 0 to 0.050
0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0.3 to 0.8
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.2
Palladium (Pd), % 0
0.040 to 0.080
Silicon (Si), % 0.4 to 0.8
0
Titanium (Ti), % 0 to 0.1
86.7 to 90.6
Vanadium (V), % 0
3.5 to 4.5
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0
0 to 0.4