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6066 Aluminum vs. Grade 25 Titanium

6066 aluminum belongs to the aluminum alloys classification, while grade 25 titanium belongs to the titanium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 6066 aluminum and the bottom bar is grade 25 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
110
Elongation at Break, % 7.8 to 17
11
Fatigue Strength, MPa 94 to 130
550
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
40
Shear Strength, MPa 95 to 240
600
Tensile Strength: Ultimate (UTS), MPa 160 to 400
1000
Tensile Strength: Yield (Proof), MPa 93 to 360
940

Thermal Properties

Latent Heat of Fusion, J/g 410
410
Maximum Temperature: Mechanical, °C 170
340
Melting Completion (Liquidus), °C 650
1610
Melting Onset (Solidus), °C 560
1560
Specific Heat Capacity, J/kg-K 890
560
Thermal Conductivity, W/m-K 150
7.1
Thermal Expansion, µm/m-K 23
9.6

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
1.0
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.0

Otherwise Unclassified Properties

Density, g/cm3 2.8
4.5
Embodied Carbon, kg CO2/kg material 8.3
43
Embodied Energy, MJ/kg 150
700
Embodied Water, L/kg 1160
320

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 52
110
Resilience: Unit (Modulus of Resilience), kJ/m3 61 to 920
4220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
35
Strength to Weight: Axial, points 16 to 39
62
Strength to Weight: Bending, points 23 to 43
50
Thermal Diffusivity, mm2/s 61
2.8
Thermal Shock Resistance, points 6.9 to 17
71

Alloy Composition

Aluminum (Al), % 93 to 97
5.5 to 6.8
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.4
0
Copper (Cu), % 0.7 to 1.2
0
Hydrogen (H), % 0
0 to 0.013
Iron (Fe), % 0 to 0.5
0 to 0.4
Magnesium (Mg), % 0.8 to 1.4
0
Manganese (Mn), % 0.6 to 1.1
0
Nickel (Ni), % 0
0.3 to 0.8
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.2
Palladium (Pd), % 0
0.040 to 0.080
Silicon (Si), % 0.9 to 1.8
0
Titanium (Ti), % 0 to 0.2
86.7 to 90.6
Vanadium (V), % 0
3.5 to 4.5
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.4